STRAIGHTENING TECHNOLOGIES



Straightening process

Sheet metal plates with thicknesses ranging from over 50 mm to sheet metal strips in the form of extremely thin foils are straightened prior to further processing. The material undergoes a multiple back-and-forth bending process with a steadily decreasing curvature between the straightening rolls.
The number of straightening rolls used depends on the desired straightening result. Straightening sheet metal that has unevenness in both the rolling and transverse directions is particularly challenging. In such cases, the straightening process may need to be repeated several times to completely eliminate the multi-axis stress states in the material.
The best results are achieved with precision straightening machines, which are designed to be extremely low-stretch and equipped with roll deflection compensation.
LORENZ straightening machines are characterized by particularly high bending and tensile stiffness – for maximum precision and process reliability.

[Translate to English:] LORENZ Richttechnik Technologien  Richtvorgang

Throughfeed straightening

During pass-through straightening, the actual material thickness is set at the machine outlet and the material thickness minus the feed is set at the inlet.
The required values are either calculated automatically by the comfort control or can be taken from the feed diagram.
In this process, the material is straightened in the direction of travel.

Upright straightening

In this type, the strip is additionally saber-straightened. This effect occurs due to clamping the strip before and after the leveller. The upright straightener located at the outlet is moved from the centre for this purpose. However, the actual edgewise straightening effect occurs in the straightening machine, where the material is in the plastic range.

Roller deflection

This is the most complex type of straightening. Strips that are not the same thickness across the entire width and different lengths therefore have a transverse curvature. A distinction is made here between edge waves and centre buckles. To correct these defects, a straightening machine with roll deflection is required, which allows the individual back-up roller blocks to be fed.

Performance diagram-I

Straightener roller diameter 10–65 
Material strength 500N/mm²

Performance diagram-II

Straightener roller diameter 80–200 
Material strength 500N/mm²